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Thermal Mould™
- Beryllium Copper, Aluminium Bronze, High strength Copper Alloys
- Plate, Blocks, Bar, Rounds
Thermal-Mould™ high strength copper, beryllium copper and aluminum bronze alloys are specified as inserts for plastic mold tooling applications, where high thermal conductivity and hardness are critical. We serve customers in the automotive and consumer products industries, including appliances, toys and packaging, and we offer design assistance with non-traditional shapes and sizes.
Nonferrous Products manufactures Thermal-Mould™ plate, bar, rounds and the industry's largest high thermal conductivity copper blocks for plastic mold tooling inserts, such as this bumper fascia. The C18000 plate, or block, for this mold insert, delivered to an Automotive Tier 1 Supplier for finish machining, was produced and delivered in 2 days.
click image to enlarge |
Product:
Bumper Fascia Mold Insert
Specifications:
Alloy: Thermal-Mould™ 180 (C18000)
Weight: 1346 lbs.
Dimensions: 7" x 11" x 50"
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This large beryllium copper block was manufactured for a European distributor:
click image to enlarge |
Product:
Beryllium copper plate (block) for plastic mold tooling insert
Specifications:
Alloy: Thermal-Mould™ 72H (C17200)
Weight: 3115 lbs.
Dimensions: 14" x 18" x 40"
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Thermal-Mould™ ALLOYS, APPLICATIONS
| alloy |
trade name |
blow mold and injection mold applications |
| C17200 |
Thermal-Mould 72H |
Mold core inserts, cavity inserts, hot runner nozzles, gate pads, slides, lifters, core pins, ejector pins, pinch-offs |
C17200 |
Thermal-Mould 72L |
Mold core inserts, cavity inserts, hot runner nozzles, gate pads, slides, lifters, core pins, ejector pins, pinch-offs |
| C17510 |
Thermal-Mould 75 |
Hot runner nozzles, sprue bushings, pinch-offs |
| C18000 |
Thermal-Mould 180 |
Inserts: mold cores, cavities; hot runner nozzles, core pins, sprue bushings, pinch-offs |
| C62500 |
Thermal-Mould 65X |
Inserts: mold cores, cavities; bushings, slides, lifters |
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Thermal-Mould™ Alloys, Properties
| mechanical properties |
TM 72H |
TM 72L |
TM 75 |
P-20 |
TM 180 |
Alum. |
TM 65X |
H-13 |
| Tensile Strength (KSI) |
185 |
170 |
115 |
140 |
100 |
85 |
100 |
210 |
| Yield Strength (KSI) |
155 |
140 |
90 |
110 |
75 |
78 |
55 |
185 |
| Impact Strength (Ft/lb) |
4 |
12 |
50 |
25 |
35 |
30 |
--- |
14 |
| Elongation (2% offset) |
6 |
10 |
18 |
20 |
12 |
7 |
1 |
15 |
| Rockwell Hardness |
38C |
28C |
96B |
30C |
96B |
96B |
29C |
45C |
| Thermal Conductivity |
60 |
75 |
145 |
17 |
130 |
91 |
27 |
15 |
| Thermal Expansion Coefficient |
9.7 |
9.7 |
9.8 |
7.1 |
9.7 |
12.8 |
9.0 |
7.1 |
| Density (lb/cu. in.) |
.302 |
.302 |
.320 |
.283 |
.320 |
.101 |
.260 |
.283 |
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